Solution for Transmission Tower Manufacturers

Nirvana Technologies Private Limited
PLUS Tower Suite - Solution for Transmission Tower Manufacturers
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Does your design department spend a lot of time in BOM data entry and validation? Does procurement and production find optimizing and cutting plan preparation a difficult and time consuming task? Do you still end up with material shortage, and subsequent re-planning? Does production have to do reenter data to program the CNC machines? Is the production area cluttered with stacked up WIP (work in progress)?
Imagine the result of saving raw material by around 1% on your bottom line. If you further want to compress the design-to-manufacture cycle time while still reducing the material waste and manpower requirements

PLUS Tower Suite

Transmission Tower Manufacturers

Transmission Tower Manufacturers
I have an ERP system, will the solution work for me. How can you help me to reduce time for BOM generation? What all things can be automated with this solution? Calculating piece weight and Zinc weight accurately is a problem. How can you help me? How does Optimization help me? What does routes and time estimation means? One of my Plant does work in mm, Kg units and other in inch, pound unit. Does your solution supports different units? What is the return on investment of the software?

Solutions to the problems:
PLUS TOWEROPT - Tower Optimization for Angles and Plates : The optimization of stock used for the manufacture of the angles (1D) and the plates (2D) is done by the PLUS TowerOpt optimization engine. This can be done at both the planning and production stage.
Optimization for Angles with maximum three open pallets Optimization for Plates with first X-Cut Provision for PR generation when required Stock Concepts : Project stock, Free stock, Standard stocks and User stocks Quick and accurate material estimation Maximizes yield by selecting best stocks Material wise trim considered Weight calculation for Stock and Parts Interfaces with ERP Return on Investment.
PLUS AIDE - ACAD In-house Design Extension : Unobtrusive App to capture data for BOM / Routing while one annotates in the structural drawing of tower in AutoCAD/BricsCAD environment. Aide provides different custom entities to annotate Angle, Plate and Bolt Items which are same as in AutoCAD/BricsCAD entities.
Structural drawing annotation for Holes, Notches, Bends, et Captures BOM and process information for angles and plates Validates User input Exports BOM and Routing data to PLUS ADEPT. Integrates with AutoCAD/BricsCAD. No learning curve, works same as AutoCAD/BricsCAD Software.
PLUS ADEPT - Automation in Design, Engineering and Production of Towers : Application to enter BOM & Routing information from PDF drawings, third party CAD drawings, blueprints and to generate Shop Drawings, NC, DXF for WinSteel, DSTV for angles.
Generate Shop drawings for Angles Exports BOM containing Angles, Plates, Bolts, Nuts, Pack washer, Step-bolt, etc. Calculates Zinc weight and process time Generate Routes based on route definitions, material properties and processes. Time Estimation based on work centre constraints, process time formulaes. Provision for Custom routing Generates BOM and Routing Calculate material and zinc weight Makes Shop drawings for both Production and Winsteel. Generate NC, DXF, DSTV files. Supports processes such as Cutting, Stamping, Punching, Drilling, Notching, Bending, HAB, Heel grinding, Welding and Galvanizing. Import BOM data to save time and avoid errors Validations at required places to ensure correct data

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